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Factory Modeling


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Factory Modeling 

Factory Modeling Skill

Virtual Factory Plant is a computerized model which integrates three manufacturing components, namely, Product, Process, Resource, in terms of virtual manufacturing. This concept is core technology to apply virtual manufacturing where events happen just like real production.

Factory Modeling Skill

PLC Vendors

  • An useful and powerful tool in connection with  PLC emulators
  • Users can develop control logics with PLC emulator (i.e., Gx-emulator or Step 7), and can do virtual validation & commission simultaneously with PLC Studio ® .

Automotive

  • Validating control logics virtually for a new car project
  • Commissioning assembly line virtually for a new car project
  • Monitoring & Malfunction Detection

Semiconductor
/LCD/Electronics

  • Validating control logics virtually under all conditions (i.e. abnormal case)
  • Virtual commissioning and training
  • Monitoring, Malfunction Detection, and Simulation Based Control

Steel/Chemical/
Militarily/Nuclear

  • Validating control logics virtually under all conditions (i.e. abnormal case)
  • Virtual commissioning and training
  • Monitoring, Malfunction Detection, and Simulation Based Control

University/
R&D Institutes

  • Used as an efficient training and marketing tool
  • Easy configurable modeling tool
  • Easy demonstration of key manufacturing characteristics

Industry Specific Digital Platform

Goal & Value oriented Virtual Factory ? : Clear Effectiveness
Virtual Factories are differently modeled depending on application & goal: Mechanical, electrical, Time & dimensional characteristics
Easy & Quick Building: Interoperable with other existing S/Ws in process of building virtual factory

Digital Platform


Procedure of constructing virtual plant


Factory Modeling

Planning for Virtual Factory modeling

  • process selection and planning for each step
  • decision of virtual process composition and modeling methodology

아래 화살표

Factory Modeling
Relevant plant analysis and design preparation
  • process analysis
  • relevant data investigation and arrangement(mechanical draft, I/O list, 3D data (Robcad, SolidEdge, IGRIP etc), field visit )
  • task analysis and improvement of plant related
  • target for detail application, coverage, deciding quantitative target

아래 화살표

Factory Modeling
3D CAD model construction
  • interpret the 3D feature modeling data
  • define Kinematic, layout the device
  • field configuration with PLC Studio
Factory Modeling
constructing the discrete event Generic model
  • analysis of mechanical relation of device according to the line process
  • I/O list, mechanical drawing, Discrete event modeling of PLC behavior based on design

아래 화살표

Factory Modeling
Virtual Factory implementation
  • Field modeling data composed by PLCStudio
  • kinematic linking and relevant information integration according to the kinematic definition of discrete event of Generic model

아래 화살표

Factory Modeling
Process Verification by the Simulation
  • simulation running with PLC( H/W, S/W) based on implemented Virtual Factory
  • stable control logic programming by the logical error detection and verification of PLC code
  • verification and calibration of kinematics with physical and logical components of virtual plant

아래 화살표

Factory Modeling
Field application
  • usage of virtual factory according to the application target and area
  • fulfillment of verification tasks
  • effect synthesis and expand to the other tasks


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